金纬机械IXPE电子交联发泡板生产线

产品简介：

产品详情：iX PE泡沫卷材生产线/IXPE地板隔音垫设备/IXPE电子交联泡沫生产线 主要推气炉（高产量）+真空吸附装置 1.三种常见的制粒方式： 混合-开-拉-降温-切割; 内部混合-单螺杆挤出-水环（风冷）造粒； 高速混合机-扁平双螺杆挤出机-单螺杆挤出机-水环（风冷）造粒。 2.挤出母膜：金纬公司在多年的IXPE螺杆设计和制造经验的根基上，不停改良IXPE螺杆的构造设计，并改善了机筒和螺杆的温度控制和冷却系统。 优化模具内部构造设计，使用垂直镜三辊压光机成型，并配备高精度恒温系统，使IXPE母板材在挤压过程中稳定 连续展开以确保材料的均匀塑化和分散以及容易操纵的温度。 3.泡沫成型： a.卧式炉：发泡炉使用新的三级延伸炉。炉体分成三部分：预热段，交联段和发泡段。炉体的总尺寸为23米，高度5.5米，宽度3.5米。 名牌高精度节能燃烧器，确保可靠的温度控制，可生产XPE，IXPE，橡塑泡沫产品。 特点：能耗低：大大变动了预热段和交联段，以减少热容空间，满足工艺要求时节省能源，减少能耗，燃气消耗量相当于两级炉; 生产过程范围广：炉内热量分布克服了炉内热量分布不合理的缺点，并合乎IXPE发泡，IXPE发的工作热量要求 泡沫范围较广，发泡比为5-35倍，发泡充分，连续，稳定； 产量大：在中国目前生产的发泡炉中，我们的三级炉产量大，可以达到200kg/h以上，IXPE泡孔比两级炉更连贯。 b.立式炉：该生产线包括放卷装置，进料和牵引装置，网带张紧装置，网带驱动装置，预热炉体，立式炉体，膨胀装置等。 特点：加热均匀，热量损失低，容量大，能耗低，操作简便。 辐照产品普遍用以电子，汽车，建筑物，诊疗，缓冲包装，运动和休闲等许多领域。 电子辐照后，隔音垫和平衡层是环保的，无毒的，耐老化和腐蚀的；单独的闭孔构造，有效性防范湿气腐蚀地板；优良的隔音性能， 减少地板之间的噪声传播；在使用过程中改善脚部舒适度。 4.辅助机绕线：辅助机总长20米，依次经过五辊定型机，空气冷却系统，表面整形，自动纠偏修整装置，牵引机和双工位绕线机。 上述挤出母片，泡沫成型和缠绕辅助机三个部分的总尺寸约为60米。 5.电子辐射收放卷系统：IXPE电子交联发泡线圈在发泡之前需开展电子辐照。该设备是线圈进入电子加速器室之前的一整套辅助设备。 包括放卷装置，牵引机，放卷储料，纠偏装置，收卷储料，络筒机等。 特点：根据电子加速器的电子辐照量设定收放卷速度，自动化程度高；整机的多点张力支配单元确保稳定的纸张张力。配备品牌工艺校正系统，有效地确保纸张的整齐度。 1.Normal pelletizing method： Banburying---open mill --zipper pulls---cooling --cutting。 Banburying---single screw extruder-water circulation (or aircooling）切割。 Highspeed blender--parallel twins screw extruder---single screw extruder--water circulation (or aircooling）切割。 2.挤出： Jwell screw design and manufacture based on IXPE experience，Continuously improve the structureofIXPE screw design，improvedbarrel and screw temperature control and cooling systems，On inner Structural Optimization Designofmould，Formed with vertical mirror of three-rollcalender，equippedwithhighprecisiontemperature control system，Mother makes IXPE steady and continuous process of sheet extrusion, ensure the material plasti-cizingdistributedevenly，easy to control the temperature。 3.发泡： A.Horizontal Foaming Oven Foamingoven adopts the latest enhanced furnace ,Oven divided into three parts：preheatingstage,coilstage， furnace whole length 23meters，highceiling5.5meters，width3.5meter.,equippedimportedbrandhighprecise burner,Ensure accurate temperature control，canproduce XPE，IXPE，rubber and foamproducts。 1，Low energy consumption：The preheating period，crosslinking madelargerchanges，meet the technological requirements，reduce the heat capacity of space and energy consumption。，gasconsumptionand atwo-stage furnace。 2，Widerangeofproductionprocesses： Heat distribution in the furnace，overcome the defects of unreasonable distributionof heat in the furnace,In accordance with the work of the IXPE foam thermal requirements，makingthe IXPEfoam over a relatively wide range，expan-sion ratio at 5-35times，foamfull，continuous and stable。 3， The output is big：In the current domestic production of foam furnace，our three - stage production of the largest and the largest 200KG/H above，and IXPE foam more detailed than the two - stage gasifier。 B.The vertical Oven The line includes coiling device， feeding traction device， net belt tensioning device， net belt driving device，preheating furnace body, vertical furnace body，wideningdevice，etc。 Features：uniform heating, small heat loss，largecapacity，low energy consumption, simple operation。 The irradiated products are widely used in the fields of electronics，automobile，architecture，medicine，buffer packaging，sports and leisure，etc。 One of the floor mat，balance layer after electronicirradiation，environmental protectionnon-toxic，anti-aging， corrosion;Independentclosed-hole structure，effectively prevent moisture erosion of the floor;Excellentsound insulation performance， can reduce the noise spread between floors; Improve the comfort of your feet during use。 4.Rewinding auxiliary equipment： The whole length of downstream lineis 20m，as from front to back order，it ispassed 5rollercalibrationunit,air cooling system,smooth surface dealing device,automatic correction trimming device,haul off unit,double position collector.The above three parts，foam extrusion, rolling length of 60 meters。 5. Electronic irradiation rewinding and rewinding system：IXPE electroniccrosslinkedfoamingcoils need to undergo electronic irradiation before foaming. This equipment is a complete set of auxiliary equipment before the coils enter the electron accelerator room，including coilingdevice， tractionmachine，coilingstorage， deviation correctiondevice，coilingstorage，coiling machine，etc。 Features：with the electronic accelerator electronic irradiation setting of the winding speed，highdegreeof automation;The multi-point tension control unit guarantees the stability of the sheet tension.Equipped with the brandprocesscorrectionsystem，effectively ensure the integrity of the sheet XPE（IXPE）是一种自由式连续发泡材料，表面光滑，闭孔，单独，均匀，不吸水的柔软材料，与其他同类产品相比之下性能更好，特别是在环保，阻燃方面阻燃，绝缘，防水，防潮，减震，缓冲，回弹，保温，隔热，耐候性，耐老化，耐化学性，重量轻，容易加工和成型，无污染等方面不可用同时，XPE（IXPE）作为内衬基本材料和外包装材料普遍用以汽车内饰，运动休闲，旅游必需品，包装，制冷，建筑物，家庭装潢，公共场所装潢，以及鞋材，箱包，摩擦材料，农业，林业和渔业，海洋和海洋工业，幼儿玩具，医疗保健以及各种用品行业等。 XPE（IXPE）is akindof free-style continuous foaming material. The surface is bright and clean, bubble hole is airtight，independent,even， not bibulous soft qualitative material. Compared with other similarproducts，its performanceismoreexcellent，especiallyin environmental protection，flameretardant，insulation，waterproof，moisture-proof，shock absorption，buffering，resilience，heat preservation，heatinsulation，weatherresistance，agingresistance，drugresistance，lightweight，easy processing and molding, pollution-free and other aspects are other materials can not simultaneously. Lining so XPE (IXPE）as core material and packing material has been widely applied to automobile interior trim，sports leisure，tourismsupplies，packaging，refrigeration,building decoration，homedecoration，public，as well as shoes,bags，frictionmaterials，agriculture，forestry and fisheries，Marinenavigationindustry， children's toys，health care，and various kinds of general merchandise industry, and other fields。